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AQUARIUM SPECIFICATIONS
Aquarium
Tanks
Aquarium
Tank Fabrication
Aquarium
Tank Styles
Aquarium
Quality
Material
Physical Properties
Specifications
Specifications
All
materials supplied by ADVANCED ACRYLIC DISPLAY & SUPPLY, INC., are of the
highest quality available. However the need for uniform, consistent measures
to determine the degree of that quality are apparent. The goal of these
specifications is to add clarity to those areas which are subjective,
ambiguous, and/or not defined elsewhere.
GENERAL
GUIDELINES:
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All
acrylic aquariums produced by ADVANCED ACRYLIC DISPLAY & SUPPLY, INC.,
are fabricated from panels of commercial grade polymethyl methacrylate,
hereafter referred to as acrylic. These panels may be produced by either
the cell cast or slurry cast/autoclave methods.
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All
acrylic panels utilized for the fabrication of these aquarium tanks by
ADVANCED ACRYLIC DISPLAY & SUPPLY, INC., shall meet, or exceed, all of
the minimum physical values detailed in the appropriate ANSI/ASTM
specification.
DESIGN
CRITERIA:
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Acrylic
panels utilized for fabrication of aquarium tanks by ADVANCED ACRYLIC
DISPLAY & SUPPLY, INC., shall be engineered to ensure a minimum safety
factor of 12, based on the following:
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Minimum
tensile strength of 9,600 psi.
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Maximum
allowable long term stress of 1,000 psi.
Aquarium
tank bond joints, top, bottom, and corners, shall have a minimum safety factor
of 12 based on the following:
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Minimum
tensile strength of 6,400 psi in the bond joint itself.
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Maximum
allowable long term stress of 700 psi.
Aquarium
tank wall panels shall have a maximum initial deflection based on the
following:
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Standard
Grade Tank - 1/200 of the tanks longest span.
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Exhibit
Grade Tank - 1/300 of the tanks longest
span.
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Museum
Grade Tank - 1/400 of the tanks longest span.
OPTICAL
SPECIFICATIONS:
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Aquarium
tank walls shall be virtually free of inclusions, haze, or distortions
which significantly diminish the viewing quality of the aquarium.
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Haze may
be some form of contamination trapped within the panel, or polymer
particulate resulting from incomplete polymerization. Either condition, if
visible from a distance of more than 48 from, and perpendicular to the
panel face is unacceptable and is cause for rejection of the aquarium
tank.
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Distortions
are surface irregularities in the form of bumps, dimples, ridges, or
waviness. A performance inspection utilizing a grid board and lights will
be conducted to determine tank acceptability. The procedure for this
inspection is detailed in ADVANCED ACRYLIC DISPLAY & SUPPLY, INC.,
Optical performance inspection procedures.
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Inclusions
may be a piece of dirt, a stone, a grain of sand, a bubble or any foreign
material trapped within the panel itself. The maximum number of inclusions
allowed is limited to one inclusion for each square foot of viewing area,
with no more than three inclusions in any two adjacent one square foot
areas.
Tank wall
inclusion criteria:
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The
total number of inclusions allowable is limited to the tank surface area
in square inches divided by 500.
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Inclusions
whose diameter, or length, is less than .188 and do not exceed .375
in two dimensions are not considered.
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Inclusions
whose diameter, or length, is greater than .188 and that exceed .375
in two dimensions shall be considered.
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Inclusions
that penetrate the panel surface, or any whose diameter is greater than
.375 and that exceed .75 in two dimensions are considered
unacceptable and are cause for rejection of the aquarium tank.
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Oversized
inclusions may be removed and the panel repaired providing that all
material physical property requirements, and optical performance
requirements are met after completion of the repair(s).
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The
total number of inclusions allowable is limited to the tank surface area
in square inches divided by 1500.
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Inclusions
whose diameter, or length, is less than .125 and do not exceed .250
in two dimensions are not considered.
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Inclusions
whose diameter, or length, is greater than .250 and that exceed .250
in two dimensions shall be considered.
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Inclusions
that penetrate the panel surface, or any whose diameter is greater than
.250 and that exceed .500 in two dimensions are considered
unacceptable and are cause for rejection of the aquarium tank.
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Oversized
inclusions may be removed and the panel repaired providing that all
material physical property requirements, and optical performance
requirements are met after completion of the repair(s).
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The
total number of inclusions allowable is limited to the tank surface area
in square inches divided by 4500.
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Inclusions
whose diameter, or length, is less than .063 and do not exceed .125
in two dimensions are not considered.
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Inclusions
whose diameter, or length, is greater than .063 and that exceed .125
in two dimensions shall be considered.
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Inclusions
that penetrate the panel surface, or any whose diameter is greater than
.125 and that exceed .250 in two dimensions are considered
unacceptable and are cause for rejection of the aquarium tank.
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Panel
repairs are not allowed.
DIMENSIONAL
REQUIREMENTS:
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Aquarium
tank wall thickness as measure in any location, shall be within +/- 10% of
the calculated minimum wall thickness.
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Aquarium
tank overall, outside dimensions, shall be within +/- 0.5% of the
specified dimension.
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Total
tank warp and twist, three corners relative to the fourth, when measured
unrestrained on a flat supporting surface shall be square and/or
perpendicular to, within 0.5% of the specified dimension.
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Arc
and cord lengths of curved or angled tank components, either thermal
formed or bonded assemblies, shall be within +/- .500 of the specified
nominal dimension.
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Aquarium
tank wall curvature will be within +/- .250 of the specified arc, in
both curve and radius.
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Cylindrical
acrylic tanks shall be round within 1/125 of the cylinders overall
diameter.
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Fabricated
angles for thermal formed or bonded assemblies shall be within +/-20
of the specified angle.
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Bond
Joint Requirements.
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Bond
joint must be structurally sound, with a minimum safety factor of 12 based
on a minimum tensile strength of 6400 psi.
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Bond
joint must be water tight.
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Bond
joint will be free of voids on the exterior surface.
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Bond
joint will be free of any rough, or sharp protrusions, on the interior
surface.
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Inclusions,
bubbles, discoloration, and/or distortion in the bond joint or adjacent
areas not visible after installation, or covered by facade, are not
considered.
Bond
joint inclusion criteria:
The total
number of inclusions allowable is limited to the total visible vertical bond
joint length, in inches, multiplied by 3.
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Inclusions
whose diameter, or length, is less than .188 and do not exceed .375
in two dimensions are not considered.
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Inclusions
whose diameter, or length, is greater than .188 and that exceed .375
in two dimensions shall be considered.
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Inclusions
diameter is greater than .375 and that exceed .750 in two dimensions
are considered unacceptable and are cause for rejection of the aquarium
tank.
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Exhibit
grade bond joint. Structural bond joint for the vertical seams of Exhibit
Grade aquarium tanks.
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Bond
joint must be structurally sound, with a minimum safety factor of 12 based
on a minimum tensile strength of 6400 psi.
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Bond
joint must be water tight.
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Bond
joint will be free of voids on the interior and exterior surfaces.
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Bond
joint interior and exterior surfaces, and adjacent areas will be free of
adhesive runs and/or any rough, or sharp protrusions. The joint and
adjacent area, will be clear, polished, and free of significant
distortions.
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Inclusions,
bubbles, discoloration, and/or distortion in the bond joint or adjacent
areas not visible after installation, or covered by facade, are not
considered.
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The
total number of inclusions allowable is limited to the total visible
vertical bond joint length, in inches, multiplied by 1.
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Inclusions
whose diameter, or length, is less than .125 and do not exceed .250
in two dimensions are not considered.
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Inclusions
whose diameter, or length, is greater than .125 and that exceed .250
in two dimensions shall be considered.
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Inclusions
diameter is greater than .250 and that exceed .500 in two dimensions
are considered unacceptable and are cause for rejection of the aquarium
tank.
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Bond
joint must be structurally sound, with a minimum safety factor of 12 based
on a minimum tensile strength of 6400 psi.
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Bond
joint must be water tight.
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Bond
joint will be free of voids on the interior and exterior surfaces.
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Bond
joint interior and exterior surfaces, and adjacent areas will be free of
adhesive runs and/or any rough, or sharp protrusions. The joint and
adjacent area, will be clear, polished, and free of significant
distortions.
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Inclusions,
bubbles, discoloration, and/or distortion in the bond joint or adjacent
areas not visible after installation, or covered by facade, are not
considered.
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The
total number of inclusions allowable is limited to 3.
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Inclusions
whose diameter, or length, is less than .063 and do not exceed .125
in two dimensions are not considered.
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Inclusions
whose diameter, or length, is greater than .063 and that exceed .125
in two dimensions shall be considered.
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Inclusions
diameter is greater than .125 and that exceed .250 in two dimensions
are considered unacceptable and are cause for rejection of the aquarium
tank.
TANK
ASSEMBLY:
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Tank
assembly methods vary with each of the three different tank grades.
Materials for all tanks will meet or exceed the detailed in the design
criteria, optical specifications, dimensional requirements, and bond joint
requirements, as applicable to each tank grade.
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Standard
Grade Tanks, will be assembled utilizing butt type joints and standard
grade bonds for all bond joints. The tank top/splash guard may be a
fabricated assembly.
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Exhibit
Grade Tanks, will be assembled utilizing butt type joining. Standard grade
bond joints will be used for the horizontal bond joints attaching the top
and bottom panels to the tank body. Exhibit grade bonds will be used for
all vertical (exposed) bond joints. The tank top/splash guard may be a
fabricated assembly.
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Museum
Grade Tanks, will be assembled utilizing butt type joining for attaching
the top and bottom panels to the tank body. Standard grade bond joints
will be used for the horizontal bond joints attaching the top and bottom
to the tank body. All vertical joints will be mitered joints, with each
panel cut at 450 to form a 900 corner, or one half the angle for angled
faces. Museum grade bonds will be used for all vertical (exposed) bond
joints. The tank top/splash guard will be fabricated from a monolithic
acrylic sheet.
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